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PEK PRETREATMENT TECHNOLOGY

PEK Tubular Membrane Pretreatment & Solid-Liquid Separation

Combine project-specific chemical conditioning, cross-flow circulation, and fouling-tolerant solids separation to remove reaction solids, suspended matter, and compatible foulants from complex water or process fluids, establishing a stable interface for downstream NF, RO, MBR, or resource-recovery operations.

This page explains technology duties and engineering interfaces. PEK product specifications remain on the product page, while softening, oil removal, and heavy-metals removal are defined in their respective process solutions.

Installed Plum PEK tubular membrane pretreatment and solids-separation system
Reaction and membrane separation in one routeInstalled PEK tubular membrane engineering system

APPLICATION FIT

Six risk groups warrant early PEK pretreatment screening

These are engineering screening dimensions, not one feed-water definition. Suitability still requires review of contaminant form, conditioning reactions, temperature, pH, cleaning, and downstream objectives.

01

High suspended solids & colloids

Particle loading, size, settling behavior, and concentrate destination are complex.

02

Reaction-softening solids

Hardness, silica, fluoride, or metals form separable solids after project-specific conditioning.

03

Oil-bearing & high-fouling feeds

Oil form, surfactants, organics, and process chemicals jointly affect fouling.

04

Corrosion & chemical compatibility

Acid, alkali, temperature, solvents, and cleaning conditions require material-boundary review.

05

Feed-quality & load variation

Continuous or batch feeds, peak loading, and upstream operating conditions vary materially.

06

Downstream membrane protection

A controlled feed is required ahead of NF, RO, MBR, or resource-recovery operations.

REACTION + CROSS-FLOW SEPARATION

Separate contaminant transformation from stable solids separation

Chemical conditioning converts target contaminants into separable solids; the PEK tubular membrane continuously separates those solids and suspended matter from the liquid phase.

  1. 01Feed equalization & risk assessment

    Confirm contaminant form, variation, and downstream treatment objectives.

  2. 02Reaction conditioning where required

    Use project-specific chemistry to change the form of hardness, silica, metals, oil, or other target contaminants.

  3. 03PEK cross-flow circulation

    Use controlled channel flow to manage membrane-surface deposition and maintain solids separation.

  4. 04Clarified stream to downstream

    Route the clarified stream to NF, RO, biological treatment, reuse, or another project-defined operation.

  5. 05Concentrated-phase management

    Define sludge, oily sludge, solids recovery, recycle, or disposal interfaces.

PEK technology duty

Solid-liquid separation of reaction solids, suspended matter, colloids, and compatible foulants.

Not a direct PEK duty

Dissolved-salt removal, complete COD removal, evaporation and crystallization, or final solids disposal.

THREE APPLICATION MODES

One solids-separation principle, three engineering modes

The application mode defines reaction, circulation, the concentrated phase, and downstream interfaces. A complete route cannot be inferred merely from the use of a PEK membrane.

MODE 01

Reaction precipitation + tubular membrane

For project-specific softening, silica removal, heavy-metals control, or other reaction-solid separation.

View the PEK softening process solution

DESIGN INPUTS & VALIDATION

Define contaminant form, reaction conditions, and the solids-separation boundary first

Product parameters do not replace process validation. For complex feeds, jar tests, membrane-fit testing, or continuous pilot validation should confirm that reaction and filtration can operate as one stable route.

Feed & flow
Source, average and peak flow, continuous or batch mode, temperature, and seasonal variation
Contaminant form
Total and dissolved fractions, particles, colloids, oil, complexation, and emulsification
Feed chemistry
pH, hardness, silica, metals, SS, COD/TOC, salts, and process chemicals
Reaction conditions
Current dosing, pH/ORP, reaction time, seeding, and solids properties
Operating boundaries
Membrane material, temperature, cleaning agents, CIP cycle, and continuous-operation requirements
Engineering endpoints
Clarified-stream destination, retentate recycle/recovery/disposal, and system interfaces
PEK tubular membrane pretreatment sample-testing and continuous pilot platform
Validate reaction solids, membrane fit, fouling and cleaning, and engineering scale-up inputs

PROJECT EVIDENCE

Three anonymous records show three technology duties

Capacity applies only to the referenced project and does not become design flux, treatment performance, or a guarantee for a new project.

40 m³/h Coking wastewater with high silica and hardness

Chemical conditioning and PEK tubular membrane softening solids separation.

52 m³/h Cooling-tower blowdown

PEK pretreatment connected to an HRCC RO section.

425 m³/d External tubular MBR

Tubular cross-flow circulation separates biological sludge from permeate.

ENGINEERING BOUNDARY

Confirm the membrane product, reaction process, and project interfaces separately

Plum can support membrane selection, process validation, and integrated membrane systems. Upstream chemistry, civil works, utilities, and final by-product responsibilities are confirmed in the project scope.

PLUM can support

  • Feed analysis and preliminary solids-separation route review
  • Reaction-condition and membrane-fit testing and pilot validation
  • PEK membrane section, circulation, CIP, instrumentation, and control design
  • System integration, commissioning, training, and engineering interface support

Confirmed per project

  • Complete chemical program and upstream reaction responsibility
  • Biological treatment, NF, RO, evaporation and crystallization, and other sections
  • Sludge, oily sludge, solid-waste, or recovered-product endpoints
  • Civil works, utilities, and plant-wide performance boundaries

ENGINEERING FAQ

PEK pretreatment and solids-separation frequently asked questions

This technology page explains engineering duties. Selecting a membrane product still requires the PEK product page for specifications and material boundaries.

Does a PEK tubular membrane directly remove hardness, silica, or heavy metals?

Project-specific chemical conditioning must first convert target contaminants into separable solids; the PEK tubular membrane then performs solids separation. It does not directly remove dissolved ions.

How does PEK pretreatment differ from the PEK product page?

The product page defines membrane material, separation grade, channel, and module specifications. This page explains how PEK membranes combine with reactions, circulation, the concentrated phase, and downstream operations.

Can every high-SS wastewater feed enter a PEK tubular membrane directly?

No. Particle behavior, oil, viscosity, temperature, chemical compatibility, cleaning, circulation, and the retentate endpoint still require review.

Can a PEK tubular membrane replace NF or RO?

No. PEK primarily performs solids separation; NF and RO separate dissolved components or salts at different levels. Their duties are distinct.

Why validate reaction and membrane separation together?

Particle size, structure, settling, and adhesion of reaction solids affect membrane fouling and cleaning. Combined validation confirms whether reaction conditions and cross-flow filtration can operate together.

Can an existing project capacity be used directly to design a new project?

No. Capacity documents implementation experience only. Membrane area, operating window, and cleaning strategy for a new project must be confirmed from the current feed.

What information is required for a preliminary assessment?

Provide complete water or feed analysis, flow variation, contaminant form, current dosing and process, temperature and pH, cleaning conditions, downstream requirements, and the retentate endpoint.

PEK PRETREATMENT EVALUATION

Submit feed, reaction conditions, and downstream objectives

Provide contaminant form, current chemicals and process, and the clarified and concentrated stream endpoints where possible. Plum will first screen the PEK solids-separation duty, then define the testing or pilot scope.

Recommended attachments Water / feed analysis Process diagram Dosing records Cleaning records

Inquiry topicPEK tubular membrane pretreatment evaluation

Submitted information is used only for preliminary route assessment and does not constitute a commitment on treatment performance, flux, membrane life, chemical consumption, or scope of supply.